The set for 39 Steps at Triad Stage was reminiscent of an old vaudeville theatre. One of the focal points was a massive chandelier overhead. I knew we could never be able to afford to buy a five-foot diameter chandelier, and even if I could find one to rent or borrow, transporting it would be difficult. So I figured we would just spend the time making one.
The design of the chandelier made construction simple; it was just three rings with beads of crystals draped between them. I found rolls of garland with acrylic beads, which spared me from having to string them all individually. I took a lot of the individual crystals from another chandelier I had in stock. The arms came from an existing chandelier as well.
I put together a video showing the progression of the build. Though straightforward, it was a very time-consuming prop. Towards the end, I got help from Lisa Bledsoe and DeDe Farrell with attaching all the crystals and getting it wired.
About a year and a half ago, I worked with The League of Extraordinary Thespians to make a Master Sword for their Legend of Zelda musical. It was a fun project, but I had very little time or money to do it; I thought it was a bit blocky, and the paint treatment was very rudimentary. Since I gave all the original swords away, I decided I would make a new one with some improvements for myself.
I filmed nearly every step of the process and edited it into a six-minute video.
I made the blade out of wood again; on the original swords, I used plywood, which does not really make a convincing faux metal. This time I went with a solid piece of oak. After priming and sanding it, I used some Krylon Stainless Steel spray paint, which, after rubbing it with some steel wool, makes a very convincing metallic finish.
I decided I would make the hilt as a separate piece, then mold it and cast it directly onto the blade. I wanted a strong connection between hilt and sword that would not break when you played with it. Another reason was that the hilt was a very time-consuming piece, and I wanted the option of making more swords in the future.
Casting the hilt directly onto the blade was a very challenging and hairy process for me. Despite how awesome I seem, I do not have much experience with molding and casting. The process was far from perfect, but the end result was pretty satisfactory (though you can see some wibbly defects in the picture below).
I also tried sculpting the quillons out of clay, which is not something I typically do. I used an air-drying clay that was way too soft; if I were to try this again, I would look for a much harder clay. In fact, I would probably be tempted to carve most of it from a solid chunk of wood.
I finished off the hilt with a purple shimmering metallic spray paint. All in all, I was happy with how this sword turned out, and I learned a lot from the process.
I recently came across the Brick in the Yard Mold Supply YouTube Channel, which has well over a hundred videos on molding, casting and finishing techniques. I started off by watching this one on casting a rubber hammer. Brick in the Yard has been selling molding, casting and special effects supplies out of their shop in Texas since the mid-nineties, and their collection of videos give an in-depth look on how to use a lot of them. So check it out:
Here is a very cool video showing how Frank Ippolito made a life-sized dragon. Capcom wanted the front portion of one of their video game monsters for their booth at the E3 gaming conference, so they turned to sculptor and special effects artist Ippolito to make it happen. Tested shot this video, which shows all the stages of the build, from planning to creating the structure, and from sculpting the foam to coating it with a hard shell. If you ever wanted to create your own life-size dragon, this video is a good place to start.