Tag Archives: sanding

Saturday Props Forever

‘Marvel’s Agents of S.H.I.E.L.D.’: Props to the Prop Master – Yahoo! TV was invited to a show-and-tell of props from Agents of SHIELD hosted by prop master Scott Bauer. There’s some cool stuff in here if you are familiar with the show. And for the journalists out there: please stop using “Props to the Prop Master” as your title.

Book Review – Make: Props And Costume Armor By Shawn Thorsson – La Bricoleuse has a review of this long-anticipated book by Thorsson. You may have seen his work online, whether it’s the life-size ED-209 from Robocop or his giant Space Marine armor. Now he shares all his techniques in this highly polished book.

Up Your Game with the ‘Make Pretty’ – Christopher Schwartz shares one of his secrets to making good furniture. After the fabrication is complete, but before he begins finishing or painting, he takes a few hours at the top of the day to just go over the whole piece and sand or trim all the minor defects.

The Thing ADI’s Creature Work Behind-The-Scenes – This is an oldie, but a goodie. The 2011 Thing was originally going to use practical effects rather than digital, and this video shows all the crazy monsters that could have been.

Learn the Double-Stitch Technique to Handsew Leather – Finally, Make Magazine teaches us the best way to sew leather by hand.

Some Good Links for Friday

Hey Foam Dome! Want to learn how to make a foam dome? Evil Ted shows some great tips for patterning and forming a dome shape out of flexible foam rubber sheets.

Make has rounded up five basic hand stitches you need to know and illustrated them with some great diagrams. As a bonus, they have a few other tips for working with textiles.

Batman V Superman comes out this weekend, and DC All Access has a look at the props. They visit prop master Douglas Harlocker, who shows us some of Batman’s weapons and talks about how their design came to be. You have to skip past about two and a half minutes of the ultra-bubbly hosts talking about upcoming comic books before you get to the props stuff.

Chris Schwartz shows how to make custom sanding sticks for smoothing the edges of really hard-to-reach places. I’ve also seen people buy those disposable nail files to achieve a similar goal.

Beware the Sites of March

This post is a few years old, but interesting nonetheless. Art Direction, Props and Authenticity talks about the importance of realism in prop making, specifically the realism of a prop’s weight. A prop that appears too light can take the audience out of the moment.

Game of Thrones has a new video out showing some of the work that goes into their props. It features prop master Gordon Fitzgerald, some drawings of props, and a look at how the smallest details are taken care of.

The Make Magazine blog featured a cool tip for using polycaprolactone plastic to make sanding blocks (they use Shapelock, though Friendly Plastic is another familiar brand name). If you need your sanding block to have a different shape for fitting around a curve or other odd surface, just heat it up in boiling water and reshape it to what you need.

Finally, if you have the time (about a half an hour), here is a good video featuring Adam Savage as he weathers and ages a prop. He articulates his process rather well, even though a lot of the process is carried out by instinct and intuition:

Friday’s Rehearsal Notes

The Food Network gives some credit to the shows’ prop master (or design director). Wendy Waxman is responsible for decorating and accessorizing the sets of all the shows filmed at the Food Network’s studios at Chelsea Market.

Congressman Das Williams has introduced legislation to make flesh or proximity detection technology mandatory in all table saws sold in California after January 1, 2015. I have mixed feelings about this. I think safety is important, and I feel in a lot of situations, companies will put out unsafe products until forced otherwise; this is more true with chemicals and toxic substances. But this kind of feature on a table saw is expensive and unwieldy. The vast, vast majority of table saw accidents happen on untrained home hobbyists. [ref]Popular Woodworking analyzed the injury statistics for table saws put out by the CPSC last year.[/ref] This law would make trained users pay for a safety feature that’s more needed for untrained users. Not only that, but job site saws and contractor saws are far too small and light to utilize this technology; I’m only guessing, but I would imagine these kinds of saws are more likely to be used by home hobbyists. Why stop at the table saw? Why not legislate these features on band saws, planers and circular saws? Is it just because a table saw is statistically more dangerous? Because if we’re looking at statistics, a door causes just as many finger amputations per year as a table saw; why not require flesh detection technology on all doors? Anyway, it will be interesting to see how this plays out in the coming months.

Speaking of dangerous tools, AnnMarie Thomas makes the case to let kids use real tools to build things, and not those cheap toy versions. She mentions how an engineering professor asked his class of 35 first-year students whether anyone had ever used a drill press before, and not a single hand was raised. Looks like props people are single-handedly preserving manual-arts training in higher education. Maybe if kids were taught to use tools, we wouldn’t have so many table saw accidents (the majority of which are sustained by men in their 50s; age does not make one safer, only training does).

I’ve wanted something like this for awhile, but never actually sat down to plan one out. But this adjustable sanding jig for a disc sander looks like it’s the perfect design.

The Studio Creations website has a nice tutorial on vacuum forming plastic. Don’t have a vacuum forming table? No, problem, they have a tutorial on how to build one of those as well.