Tag Archives: foam

Another Friday of Links

Jesse Gaffney, who runs the Theatre Projects blog, is interviewed on the Oak Park Festival Theatre blog. She shares how she got started as a props master and what some of her favorite parts of the job are.

Conan’s prop master Bill Tull is back with some tips on having summer fun on a budget.

Andrea Cantrell, prop master for Dallas (the new version currently on TNT, not the original), shares some behind-the-scenes stories from the show.

WM Armory shares a pretty easy and full-proof method for inscribing detail lines into EVA foam. Thanks to Propnomicon for the link!

Making a Life-Size Dragon

Here is a very cool video showing how Frank Ippolito made a life-sized dragon. Capcom wanted the front portion of one of their video game monsters for their booth at the E3 gaming conference, so they turned to sculptor and special effects artist Ippolito to make it happen. Tested shot this video, which shows all the stages of the build, from planning to creating the structure, and from sculpting the foam to coating it with a hard shell. If you ever wanted to create your own life-size dragon, this video is a good place to start.

End of May Links

Bill Doran has a new video up showing how to pattern and construct a helmet out of craft foam. He also has a new book out on building armor out of foam, and if you buy it before this Saturday, you are entered into a contest to win the helmet in this very same video I just shared.

102 Wicked Things To Do is a cool blog with all sorts of tutorials on prop and costume craft-related projects. It took a bit of a break for a year or so, but it’s back now with some cool new projects on wire jewelry–making and papier mache wolf heads.

F Yeah Theatre Sets and Props is an interesting Tumblr site filled mostly with photographs of sets and scenography from productions around the world. But they are very pretty and inspirational photographs.

Finally, here is a page with pictures and descriptions of every full Godzilla suit used in its 60 year history. Because Godzilla.

Fake Tree Branches

We have a production of Brother Wolf currently running out in Winston-Salem. One of the props they needed were some tree branches which they were doing some choreography with. So they needed to be light-weight and safe around the actors. We decided to go with pool noodles over an aluminum pole, coated in cheesecloth and glue. I sent a photo of the following sample over to Howard Jones, the scenic designer, and got approval.

Tree branch sample
Tree branch sample

The two full-size branches were made by the assistant props master, Lisa Bledsoe (I merely took the pictures). She started by bending the poles to match what was drawn, and adding a few extra branches. They were bolted on since we do not have an aluminum welder at the shop.

Foam and structure
Foam and structure

She adhered the separate pieces of pool noodle together with spray foam, which also filled the gaps. Once it had cured, she set to shaping the foam using a mix of knives and an angle grinder with an abrasive flap wheel.

Carving the shape
Carving the shape

Once the branches were properly shaped, she painted on the cheesecloth with a 50/50 mix of Elmer’s Glue and water. I should mention that the branches got a quick coat of grey primer, since the cheesecloth is fairly translucent, and we did not want pink trees.

Coated
Coated

Once everything was dry, our scenic painter, Jessica Holcombe, gave the final paint treatment. It was a weathered grey wood, with a thin white wash over top. It matched all the wood elements in the scenery, so it was easier to just have her do the branches as well, rather than having us try to match it.

Fake tree branch
Fake tree branch

Overall, they worked pretty well. They are far lighter than a real tree branch, and they won’t hurt an actor if they accidentally make contact. There are a few spots at the tips where the pool noodle extends past the aluminum pole, and we found they were cracking at those points; a few times during the run, we had to glue on a “bandage” of cheesecloth to repair those cracks. Other than that, I thought they were a great solution.