Tag Archives: foam

Props is Tops

American Theatre has highlighted 6 Theatre Workers You Should Know, and one of them is props designer Noah Mease. Yay Props!

Brandon Alinger at Prop Store has a fantastic history on the making of the Dewback creatures from the original Star Wars film. Some of the photographs detailing their fabrication are being shown here for the first time.

This link is almost ten years old, but I just found it, and it’s a good one. The forums at RC Groups have a ton of information on working with foam in terms of sculpting, gluing and coating. This thread has collected dozens of the most useful sites in one place.

The Stan Winston School had a Halloween Costume Contest. Check out the photographs of the winner and several runner ups. They will convince you that your homemade Halloween costume is shameful and you should just give up forever.

Make Magazine has a quick tutorial on making molds for jewelry. It shows how to make molds out of vulcanized rubber, which is not a process you see much in prop shops.

Four Fun Friday Links

The Force Awakens Blog has posted photographs of 50 weapons and helmets from Star Wars: The Force Awakens in stunning high-resolution. It would be fun to make some of these in anticipation of the movie’s release (though most theatre chains have banned replica guns from their screenings).

I wrote a review of The Theatrical Firearms Handbook for the latest issue of Theatre Design and Technology. It’s an invaluable book for everything gun-related in theatre and film. If you are ever involved with a firearm on stage, you should own this book.

The New York Times has restored designer’s names to reviews of shows in their paper. This is very good news to anyone who has been following this story. Meanwhile, props people consider it a victory to be listed in the back of the program next to the brand of carpeting used in the lobby.

Eyeballs Studio makes a pretty stunning Dwarven Axe using mostly closed-cell foam and PVC pipe. It is amazing what you can accomplish with such cheap and readily-available materials.

Foam Firewood for Fighting

We just closed Deathtrap at Triad Stage. Anyone who has done or seen the show knows it has quite a few tricks, not to mention all the set dressing. One of the projects I made for the show was a piece of firewood that could safely be used to beat someone to death. I put together this video showing the process from start to finish.

I started off borrowing some techniques from LARPers; they build weapons out of foam intended for actual combat. I tried wrapping closed-cell foam around a piece of PVC, but that was too hard to hit someone with. I ended up using a core of polyurethane upholstery foam with three pieces of closed-cell foam around the outside.

The foam I used was a mix of anti-fatigue mats from Harbor Freight and Silly Winks foam from the craft store. Some people call this EVA foam. It’s more likely to be XLPE foam. I don’t think there’s enough of a difference to worry about, but it’s one of the things I’m investigating for the second edition of The Prop Building Guidebook.

Textured Foam
Textured Foam

To get the texture on the inside parts of the foam, I went over the whole surface with a wire wheel. Next, I scored the foam with a knife in the direction of the “grain” of the wood. One of the great tricks with this kind of foam is that when you score it, you can run a heat gun over the surface and the foam will open up, turning the scored lines into beveled grooves.

Bark
Bark

For the bark side of the log, I cut and tore apart chunks of thinner Silly Winks foam and hot glued them to the surface. I roughed them up with a surform and a knife; you can see that part of the process pretty well in the video.

Flexcoat
Flexcoat

Everything was coated with a layer of Rosco Flexcoat. This sealed everything in and gave a nice even layer to paint on. And as the name suggests, it remained flexible when dry.

When you watch the video, you will also see me adding some torn strips of paper towel with the Flexcoat on the bark side. This gave it a touch of texture and made it feel a bit more organic.

Finished Firewood
Finished Firewood

The whole thing was painted with a mix of scenic paint, acrylics, and Design Master, all of which remain pretty flexible when dry. We got the thing out on stage, and the lighting made it look very red, so I gave it another few coats of paint to make it look more realistic under the light.

Under natural lighting in the picture above, it looks very theatrical, but on stage it worked very well. The actor was able to beat the other actor without injuring him, and it produced a wonderful dull thud as he did so.

Friday Fun with Props

This is from a few years ago, but it has everything you need to know about Blood for Film. Okay, maybe not everything, but it has a ton of information, a break-down of helpful ingredients, and a couple sample recipes for different types of fake blood.

Here’s something everyone will like: a history of masking tape. I’m sure all of you have looked at masking tape and wondered who invented it, and why. It was Richard Drew, and he wanted a tape to mask paint.

Tested stops by Frank Ippolito’s shop to see how he made sci-fi armor based off of a video game. This eight-and-a-half minute video shows how he took the 3D models in the game and turned them into patterns to cut out of foam sheets, followed by lots of gluing and painting.

Do you like making your own tools for your shop? Because Homemade Tools is filled with instructions and plans for a whole assortment of tools and jugs you can make yourself.

Links for a Long Weekend

Do you need a feather quill pen for a show? Lexey Jost has an Instructable showing how to make one that actually writes. Now you can keep your production of 1776 under budget.

Buzzfeed(?) has a collection of diagrams to help you decorate your home. They have everything from antique chair back styles, to common furniture sizes, to the names of lampshade fittings. Most of us prop masters have a collection of diagrams like this to help in decorating a set, so here’s a chance to grab a few more.

Many of us already saw this last week, but in case you missed it, that insane Mad Max flame-throwing guitar was no CGI trick. Find out how and why they constructed such a crazy practical effect.

Volpin Props has another great build log up. This time he made the Cael Hammer from the video game, Bastion. It’s a mix of EVA foam, vacuum formed plastic and PVC. He’s got a lot of great little tips and tricks for shaping and painting these various materials.

“Do not let artisans discourage you from learning this or that trade because they have not made a success of it. They may tell you that a certain trade is overcrowded. Investigate a little and you will find that only the botch workman and chronic kickers are out of work. The cheerful, enthusiastic workman is idle only when misfortune overtakes the whole country.” Read more from this 1888 article on workmen over at the Lost Art Press Blog.