Tag Archives: Elon University

How-to

Into the Woods Puppets

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In my last post, I detailed the build of a “Milky-White” puppet for Into the Woods. I made some smaller puppets for that production as well, including two birds and the hen that lays golden eggs.

For the birds, I began experimenting with various ways with how they could be carried and flap their wings. The production team liked one where the bird was held aloft on a pole, and their wings flapped by moving a piece of PVC pipe up and down over the pole. Bamboo lashed with twine created the mechanism, and more twine was used as the “hinge” to connect the wings to the body.

Bird puppet
Bird puppet

I covered the wings with leaves to continue with the concept of using “natural” materials to create the puppets. If you remember from the last post, the goal was not to make realistic animals, but to make items that appeared distinctly hand made from materials one might find in a forest.

Covered in feathers
Covered in feathers

I brainstormed awhile on the hen, trying to come up with a look that was interesting and distinct from the other puppets. The designers had provided me with some research of horse sculptures constructed of driftwood, so I decided to have a go at a driftwood hen.

I began with a full-scale reference sketch of a hen, and began mixing and matching pieces of driftwood until I got an assemblage that looked like a hen. I drilled tiny holes in the pieces so I could wire them together (later reinforcing some of the joints with hot glue).

Driftwood hen
Driftwood hen

The director wanted the hen to be on “wheels” and pushed out with a stick. The stick is later removed and the hen is carried around. I built some rustic-looking wheels, and drilled a hole in the back so a stick could be added and removed. He also got some small eyes glued on.

Hen on wheels
Hen on wheels

After a few rehearsals, the team wanted a hen with some more presence on stage. I added some bright orange raffia along the top, some brown moss along the bottom, and a bright orange leaf for a wattle. I also painted the eye black and the beak yellow to help distinguish the parts a bit better.

The hen that lays the golden egg
The hen that lays the golden egg

Overall, it was a fun challenge to build “puppets”, since I’ve worked with them a lot in the past, but never had the chance to build my own. It was also interesting to work with various materials I’ve never worked with before.

How-to

Milky the Cow

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I recently finished some work on a production of Into the Woods at Elon University. The students hired me to build the animals (some may call them puppets). Milky the Cow is one of the main animals, appearing in many of the scenes. I began by sculpting a cow head in white foam.

Sculpted foam head
Sculpted foam head

I gave the head a coating of papier-mâché. The design of the show used a lot of found object and natural material arranged to suggest a forest, rather than attempting a realistic portrayal of one. So the construction of the head proceeded in a manner to highlight the fact that it was a handmade object, rather than attempting to completely mimic an actual cow’s head.

Applying papier-mache
Applying papier-mache

The body was a separate piece; it was just the torso, tail and udder, without any legs. They were basing their design off of the Regent’s Park production (which transferred to the Public Theater this past summer, though I left just before it came).

I started with a structure made of a cardboard tube “spine” and some bent PVC pipe to define the shape. I than began wrapping vines around to create the outer surface. Everything was wired in place, but I also added some twine to make it appear as though it was lashed together.

Body structure
Body structure

Next for the head were some ears. I patterned and sewed them out of muslin, with a piece of styrene inside to give it some stiffness. Once the ears were on the head, I heated them with a hot air gun so I could curl and shape them. When cool, the styrene retained that shape.

Ears
Ears

The head got a coat of grey primer, followed by a dry brush of off-white over top. I glued a dowel coming out of the back of the head so the handler could hold onto it and manipulate it around.

Cow head
Cow head

The udder was a few pieces of red fabric which I patterned, sewed, and stuffed with polyester batting. I lined the inside of the body with some screen material so the actors could throw objects inside as Milky “ate” them, and they would be easy to retrieve after the show. I added some raffia to beef out the body since the vines did not give enough coverage on their own.

Milky White
Milky White

So there you have it; one Milky the Cow!

Features

Crazy for You Props

I have already shown off some of the props in the recent production of Crazy for You which I prop mastered, but I thought I would show a bit more of what I did on that show.

The saloon in "Crazy for You"
The saloon in “Crazy for You”

The saloon was one of the larger set pieces in this production. I dressed it out with photographs, plaques, signs and other items. Several of the objects were rigged for “tricks”, including the cuckoo clock on the second floor above the man in the apron, the antlers above the piano, and the jar on top of the piano (I highlighted the piano in a previous post). I also built the two tables you see above.

Turned table legs
Turned table legs

I turned the legs on a lathe to match a table the set designer and I both liked. Even though the scope and scale of this show was already pretty huge, taking the time to turn these legs really helped transform the scene.

Breaking the hotel sign
Breaking the hotel sign

The saloon also had a “hotel” sign hanging throughout the show. In the second act, the hotel’s proprietor finally grabs the sign and smashes it over his head. I made a new sign for every performance. It was a piece of lauan with grooves scored in the back with a Dremel to make it easy to break. The front was painted with a quick wash and then the letters were spray-painted on with a stencil I made.

Antlers
Antlers

I needed to find a set of antlers for one of the tricks, but had no such luck. I ended up buying some fake antlers; these are meant to simulate the sound of real antlers hitting each other and are used by hunters to draw out deer. I cut out a plaque with a routed edge, mounted the antlers, and painted everything.

Dancing benches
Dancing benches

Several other scenes used a number of benches which saw some heavy-duty use. These benches were carried around (sometimes with people on them), danced on, tapped on and walked on. We had three benches in stock that they liked (from a previous production of The Crucible), so I constructed three more to match.

Dead Rock Follies poster
Dead Rock Follies poster

I did some graphic design on this show as well. The set designer found a great research image for the signs, which were meant to invoke a community vaudeville show performed out West in the 1930s. I mimicked the colors and layout of the research, changing the words on the poster to match what was in the script. The poster above was printed out three feet tall. I also adapted the size and scale of the poster so a similar image could be used on the flyers and programs that were also props in this show.

Chez Lank
Chez Lank

The penultimate scene in the play takes place in the Main Street of the town. Though this set piece appears throughout the play, it has been transformed for this last scene into a more fancy French-inspired café. The waiters bring out trays with fancy napkins on them during a brief musical number. The set designer and I decided it would be a nice touch if the napkins would be folded rather than just draped over their arms, so we found instructions for folding a napkin into a fleur-de-lis shape. A prop master is always finding little touches like that to shape the details in the props.

Credits:

Crazy for You, Elon University.

Directed by Catherine McNeela.

Choreography by Linda Sabo.

Set Design by Natalie Taylor Hart.

Lighting Design by Bill Webb.

Costume Design by Jack Smith.

Sound Design by Michael Smith.

 

How-to

Player Piano for Crazy for You

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Another project I worked on for Crazy for You at Elon University was a player piano. The piano sits against the wall of the saloon for a number of scenes. It has a couple of gags; when we first see it, a cowboy is playing a song on it, then gets up and walks away as the piano continues to play. Later, another cowboy fires a gun which hits the piano and causes it to start playing on its own again until it is kicked.

We began by looking for a real piano which we could take apart and modify. After a few weeks of unsuccessful searching, I decided I would just build one. After all, it needed to be a custom size to fit into the set, so transporting and modifying a real piano might be just as labor-intensive. The exterior of a piano is not really that complicated; it’s mostly a giant box with various levels of molding and details. The tricky part was getting it to play on its own.

Detail of the piano keyboard
Detail of the piano keyboard

One of the perks of working at a university is that you have a lot of crew members backstage who can operate tricks by hand. I knew the player piano could be worked manually from behind, so I just needed to figure out how to make that work. I cut out a set of piano keys from 3/4″ MDF and drilled a hole through each one. I ran a piece of metal rod through all the holes; I added a washer between each piece of MDF as a spacer. You can just make out the washers in the photograph above, catching a glint of light. This method allowed the MDF “keys” to pivot around the rod. I set the “keyboard” in the piano and added  blocks underneath to limit their movement to that which a piano has. You will notice the holes were drilled offset from the center. The extra length in the back gave the back extra weight; when you let go of a key in the front, gravity would pull the back down, returning the key to its natural position. This simple mechanism would allow someone in front to play the keyboard normally, and someone in the back could make the piano appear to play on its own by pushing the keys up.

A view from the back
A view from the back

In the view from the back, you can hopefully get a better sense of what is going on. The keys can be accessed from behind; pushing them up causes the keys in front to move down, as if the piano is playing itself. When you let go of the keys in behind, they return to their normal position. The piano was pushed up against the wall, and a hole was cut in the flat, allowing a crew member to reach in and “play” the piano without being seen by the audience. The music itself was played live by the orchestra.

The finished, unpainted piano
The finished, unpainted piano

The photograph above shows the piano immediately before it is painted. I managed to build the entire thing with scrap material, amazingly enough. The scene shop at Elon has a CNC machine, and it produces some wacky off-cuts. The scene shop usually doesn’t have time to trim the edges to make them square and usable again, but I do, so it gives me some nice large pieces of quality plywood and lauan.

The saloon in Crazy for You
The saloon in Crazy for You

The piano was painted to match a lot of the other woodwork used in the saloon scene. I cut some black keys out of black foam core and hot glued them on top of the white keys; they basically moved along with the white keys as they were played, but were not playable on their own. With the keys painted white and the piano painted with dark wood tones, it gave enough contrast that even the balcony seats could witness that the piano was playing on its own. All in all, it was a pretty fun prop for having been built in little over a day.

How-to

Phoning it in

Yesterday was strike for Crazy For You, the first musical I prop mastered down here in North Carolina. I’ll be posting some of the projects I did for this production at Elon University over the next few days. One of my favorite builds on this show was a set of twelve matching pink candlestick phones. I’ve dealt with getting multiple period phones in the past, so I knew with this budget these would have to be a custom build. I have already posted about how I made a vacuum former to create the bases.

Assembling the base
Assembling the base

On the right in the photograph above is the model for the base of the phone. In the upper left are some vacuum-formed shells. Dead center is a shell on the base with a section of PVC pipe forming the “candlestick” portion. Behind the half-completed phone are three sections of PVC pipe with a flange in them. I made a video showing how to form these.

A completed but unpainted phone
A completed but unpainted phone

The neck piece which connects the mouthpiece to the candlestick is a solid piece of poplar I turned on the lathe. The receiver (mouthpiece) was also turned on the lathe. The only difference between the prototype above and the final phone is the hook which holds the receiver. I sliced a section of PVC pipe, made a slit down one side, than used a heat gun to open it up into a “U” shape. I bent the ends out so the receivers could be pushed in and the hook would snap back to hold them snugly.

Painting the telephones
Painting the telephones

The plastic parts were primed first with a plastic spray paint primer. I then hit the rest of the parts with a sandable primer. The sandable primer helped make all the surfaces appear to be unified and made of a single material, and I could smooth out minor imperfections.

Pink candlestick telephones
Pink candlestick telephones

All the phones were painted pink. Bright pink. The kind of pink that hurts your eyes. It was a gloss pink too, and because the phones were sufficiently primed, the gloss made them look like solid chunks of plastic. I intended to add more paint for highlights and to differentiate the parts (and maybe throw some glitter on for good measure), but this show really came down to the wire (I was working up until the house opened on Opening Night) and I ended up not having time.

Bring! Bring! "Hello, Bobby!"
Bring! Bring! “Hello, Bobby!”

Regardless, they looked great in the context of the scene. It’s a big dance meant to be a fantasy sequence, with lots of flash and movement. You can see in the photograph above how well the color worked in that number. The shapes of the phones were distinct enough to convey their essence. They were a pretty big hit, and some of the audience thought they were rented.