The Future of Making Props

Every once in awhile, I thought I’d try to look ahead at the future of building props. Prop-making has come a long way in the last few decades, from papier-mache and chicken-wire, to sculpted Styrofoam and CNC-routed parts. Today, I’ll take a peek at desktop fabrication.

Desktop Fabrication

If you need a color copy of a printed page, you can scan it and print it within minutes on the computer which is already in your office. Paper props have become vastly simplified with today’s computer and printing technology, and if your shop has a large color plotter, you can print nearly anything up to four feet wide.

Imagine doing the same with a three-dimensional object. You scan it in, and then “print” an exact copy.

A Fab@Home Fabber
A Fab@Home Fabber

The technology to do that already exists, and has for years, but remains bulky and expensive. Products like the Desktop Factory bring the dream of a desktop factory in every school, business, and home closer to reality.

According to the blog at Ponoko, the Desktop Factory is similar in price to the first consumer laser printer which was released in 1985. If we look ahead, we can see how prices have changed. These days, it can sometimes be cheaper to buy a new printer then new ink! In ten or fifteen years, desktop fabricators can easily cost less than a hundred dollars.

For the truly adventurous, there is a wealth of resources dedicated to constructing your own “fabber”. Fab@Home has everything you need to build and program your own machine to make three-dimensional objects out of a whole range of materials, from plastics to sugar.

When you combine desktop fabrication with more sustainable materials, you get machines like the Matrix 3D Printer, which uses sheets of letter-sized paper to build up a three-dimensional object.

These machines make objects which can be molded and cast, or in some cases, used directly.

I can certainly see more commercial prop shops using these kinds of machines and technologies. For smaller prop shops or university shops, they can still come in handy. Obviously, a desktop model will not let you print out a giant prop. Likewise, if you need a piece of wooden furniture, you can’t use a fragile plastic fabrication, nor would it make sense to cast a piece of furniture in some kind of resin. Additionally, these fabricators would require at least some knowledge of 3D computer programs, such as CAD. While many prop shops have at least one person with a working knowledge of one of the CAD programs, generating a precise drawing of a complicated piece may be too specialized a skill for a five-person shop.

I see the more immediate benefits of a machine like this as a way to make all the “bits and bobbins” that a prop shop is always looking for. Think about the boxes of finials and rosettes we keep around, or the bucket labeled “brass things.” Now imagine building up a virtual library of all of these parts, and whenever you need one, you just print it out. There are many other times when you need some kind of custom shape for a prop where precision is key.

I’m interested to hear how everyone else feels about these possibilities.

**Update** The Desktop Factory is no more.

Weapons Storage

I received a question last week about how various prop houses store their weapons. First, there’s how they should be stored. Every prop house I’ve worked at, and every one I know of, keeps their weapons locked up. The depth and breadth of rules and regulations dealing with weapons, theatrical or replica, varies incredibly amongst states, cities, municipalities, and institutions. Locking up is the least you can do.

But I digress. The question was geared more toward the logistics of weapon storage. Props storage is a never-ending compromise between the ease of locating a specific object with the need to cram as many objects into a limited space.

Continue reading Weapons Storage

How to research

Research is a vital skill for a props person. We may be given a vague description of an object or item and be expected to build something that is either historically accurate, or something that looks “correct”. For example, we all know what a dog looks like, but when we sit down to sculpt one, our minds become incredibly blank; details like the shape of the head, the proportion of the features, and how parts transition between each other are what will sell the prop. Even when a director or designer provides us with full drawings or draftings, we may still need to do research of our own to fill in the blanks or flesh out the specifics.

Continue reading How to research

How to make a wooden ratchet

I published my first Instructable. It’s for a wooden ratchet noise maker I made for the upcoming production of Twelfth Night at the Public Theatre’s “Shakespeare in the Park.”

Here is the research image I was given to work from. The tutorial follows below. Don’t worry, it’s not a movie; sound isn’t going to start blaring if you push “play”.


Wooden Ratchet Noise MakerMore DIY How To Projects

Instructables just began allowing you to embed your projects in other websites. You can look at the whole thing above. Personally, I think it looks weird, but you can follow the link to the actual page for the best experience. Once there, you can also download the whole thing as a PDF.

If you’ve never been to Instructables before, now’s a great time to check it out. If you’ve never made an Instructable before, I highly recommend it; it’s such a great and intuitive way to share tutorials. Finally, if you’ve made an Instructable you think would be of interest to props people, let me know and I’ll share it on this blog.

Fake Food – Making inedible replicas

How do I make fake food props? The props department is frequently called upon to make all manner of food and food replicas for the stage. When food needs to be eaten by the actors, the props director is in charge of making the food every night, either for real, or by figuring out a subsitute. If the food is not eaten, the props director has more latitude in choosing what to do, usually making the food out of a material that will last the run of the show. This article is about the latter type, where we make inedible but realistic fake food.

uploaded by PetitPlat by sk_
uploaded by PetitPlat by sk_

Research is very important here; a good reference, either a photograph or the real thing, will go a long way to help you capture the essence of the food. Notice in the photograph above how the tomato, orange, and potato are all distinctive and recognizable, even though their shapes are fairly similar.

Sometimes you need to do research just to decide which food to use. Jay Duckworth pointed me to a website with a food timeline. If your production of Twelfth Night is set in 1810, can you have Macadamia Nuts at the picnic (no, they weren’t around until 1828).

Ron DeMarco pointed me to an older article with photographs about the Milwaukee Repertory Theatre (boy, they get a lot of press!).  Julia Powell, the principal craftswoman, describes her process for replicating food. Ron linked to another article about food on stage. Though it’s mainly about the preparation and adaptation of real food, there are some tidbits on constructing completely artifical food.

There are a number of other articles floating around the internet giving tutorials for specific types of food. “Shortone” has a cool Instructable on how to make fake cupcakes. Amy Sedaris (yes, that Amy Sedaris) has instructions for making a cake out of styrofoam and spackle. Between these two, you can get a good idea of how to replicate any number of pastries and desserts.

Michael Koslovsky has an article in Proptology describing how he made lettuce for a fake sandwich. Kyle May has a pictorial showing an interesting method for making fake ice cubes. The PropPeople forum has a few good food-related posts. Dead animals can be a particularly tricky kind of prop; here is one way to make a dead goat. Here are a few tips and ideas for making raw hamburger meat. The last one references an Instructable on making Playdough, which might be useful, though it uses flour.

There are, of course, countless places you can simply purchase fake food replicas.  DMOZ Open Directory has a number of listings under “Fake Food Props“. Or just search for “fake food” or “food props”. One of the top New York City food replica shops is Trengove Studios, which is actually geared more toward photography and film. Though probably too expensive for theatrical work, the pictures of their products are great just to drool over.

Making and finding props for theatre, film, and hobbies