Same Chicken in Chicago

The following is an anecdote from a 1916 book titled “Recollections of a Scene Painter”.

Another story of [John E.] Owens that Harry Phillips, the old Health Officer, will confirm. One night, at the old National, Owens was playing “Caleb Plummer” in “Cricket on the Hearth.” It is the scene of the toymaker’s cottage in the snow. The miniature is set in the middle of the stage and the characters are having a dinner party. It is just before Gruff Tackleton makes John Perrybingle jealous of Dot about the stranger. Caleb is carving the chicken, or trying to, for on this occasion he was not making any impression upon it. Of course, the property man, who is expected to be caterer as well as everything else, gets the blame, and Owens, boiling with rage, walked out of the cottage and across the stage to the little side door leading to that “L” in the alley back of Third Street, fired the chicken as far as he could up the alley, saying: “That is the same d—d chicken I had in Chicago.”

Originally published in “Recollections of a Scene Painter”, E.T. Harvey, W.A. Sorin Co., Cincinnati, 1916, pp 37-38.

Friday Rehearsal Reports

First up is a video with Laura Wilhelm, the prop master at Chanhassen Dinner Theatre in Minnesota. In this relatively short video, she gets a chance to show off some props from previous productions, talk about what her job as a prop master entails, and highlight some props from their upcoming production of Fiddler on the Roof.

In this video, Billy D’Ambra, the prop master for NBC’s Chicago Fire, talks about some of his challenges providing props for a show that strives for the utmost realism in medical and trauma-related details.

Tested has spent the last several weeks chronicling the build of a Needler Gun from the Halo video game series by Volpin Props. Now that the project is complete, they have a great post condensing the entire project into one fantastic read. They even have a video at the end showing Harrison Krix in action.

Jesse Gaffney has a neat trick showing how to make slice-able cheese and sausage that can be reused from performance to performance.

I know this trick, but I figured since Popular Woodworking is printing it, other people may want to know about it: how to drill straight and square holes when your material won’t fit on the drill press.

History for Hire’s Prop Making Workshop

Here is a look at History for Hire, a large prop rental and fabrication shop in LA. The video below takes us through part of their fabrication shop, with the added bonus of showing some of the pieces they were working on for Abraham Lincoln: Vampire Hunter.

They have a number of other episodes showing more of History for Hire’s warehouse; I’ve arranged them into a playlist so you can watch them all in order if you like.

10 Things to Know about your Table Saw

Stephen Dobay using the table saw.
Stephen Dobay using the table saw.

1. There are two main types of table saws: contractor and cabinet.  Contractor saws are lighter and cheaper, and often built to be portable. They are also usually less exacting and have less power. Cabinet saws have an enclosed “cabinet” base, making them quieter and easier to use dust collection on. Compared to contractor saws, they typically have a larger table size and are more precise, but can be far more expensive, and are definitely not portable. They also typically require a 220v outlet. Most permanent props shops use cabinet saws, as contractor saws are not sturdy enough on their own to handle full-size sheet goods. Some manufacturers are now making hybrid saws, which capture features from both. You can also find hobby saws in specialty shops, which are small and fit on a table top. They can be useful for small projects and model work (though a full-size machine can also do this work with the proper setup). Hobby table saws range from cheap and inaccurate toys, to highly precise machines packed into small bodies.

2. Watch for kickback. While a SawStop can prevent your fingers being cut off (a very expensive accident), the most common injuries on a table saw come from kickback, which is when the spinning blade catches the material and flings it back at you. Never stand directly behind the piece you are cutting, but rather, just to the side. And never, ever let go of the wood while it is in contact with the blade; even if kickback is in progress, you have more control if you keep hold of the board than if you panic and let go. A splitter, or “riving knife”, is the single most effective method for preventing kickback. Never force the wood through; the blade may be too dull, or it may be binding, either of which can cause kickback. Pay attention to the sound of the blade; if it is whining or sounds like it is slowing down, you’re getting close to a kickback.

3. Double-check your measurements. Always measure from the fence to the blade, especially when using a particular saw for the first time. The ruler which is attached to the fence rail may not be accurate or precise. Only when you are certain the ruler on the machine is accurate and precise should you use it for setting your fence.

4. Keep the wood in place. Your wood (or other material) needs to be held snugly against the rail and down against table. Use featherboards or other attachments to hold your wood if your fingers will get too close during a cut. Featherboards are especially useful on miter cuts. Push sticks and push shoes are also vital accessories for holding your material snug and keeping your fingers away from the blade.

5. Never wear gloves when cutting. If a bit of the glove, or even just a single loose thread, gets caught by the spinning blade, it can be pulled into the blade, which will catch more of the fabric and pull more of the glove into the blade. This creates a vicious chain reaction where your entire hand can be pulled into a spinning blade within a fraction of a second. Without gloves, the blade cuts through the skin or bones before being able to grab on and pull more in. On this same note, avoid rings, ties, necklaces, loose hair, apron strings in the front, &c. If you are wearing long sleeves, roll them up tightly before using the table saw.

6. With the correct jigs, you can do almost anything on the table saw. You can cross-cut, cut slots and channels, cut patterns, cut tapers, cut circles, taper long boards, make cove molding, and much more, and you can do it all safely. For tricky cuts or complex operations, it will actually take longer to set up the tool than to carry out the actual operation.

7. Maintain the top of your table. Rust will slowly damage the top, making it hard to push material through. It will also discolor your wood. Clean the top with metal cleaners, or even steel wool for stubborn rust spots. When clean, you should wax and polish it to prevent further rusting. Paste wax works well, particularly carnauba-based wax; anything made for cars will work as well. A freshly-waxed surface will also make your materials slide through the saw much more effortlessly.

8. Watch where your wood goes. Never start a cut until you know that the wood can go all the way through without falling off the edge or hitting an obstacle, and that you can reach it and keep hands on it at all times. Use stands, outfeed tables, or a friend when necessary. You may wish to “walk-through” a cut first, to check all this before you cut. Do not forget that the balance of the wood will change after it is cut into two pieces; where a full-size piece may rest comfortably on your table, the off-cut may tip off the side.

9. Use the right blade. Some blades are made for ripping, some for cross cutting, while more specialty blades exist for cutting veneers, laminates and plastics. For most props shops, you will be ripping and cross-cutting plywoods and soft woods throughout the day, and constantly changing the blade will be inefficient, so invest in a good combination blade that will work for the majority of your most common operations.

10. Set the correct blade height. Your blade should be high enough so the gullets of the teeth (the spaces between the teeth) are at or just below the top of the wood’s surface. This allows the blade to clear sawdust and introduce fresh air into the cut, while minimizing the amount of exposed blade to your fingers.

Friday Link-o-Rama

First up is a really great article on Russell Bobbitt. He is described as a prop maker, but he is really more of a props designer. He is responsible for designing and creating Iron Man’s Arc Reactor, Captain America’s shield and Thor’s hammer, among other things. It’s the kind of job most prop makers dream about. He also does a great service in reminding filmmakers about the importance of physical objects in a world where more and more elements are being computer generated.

If you are a Sons of Anarchy fan, you will enjoy this interview with Bryan Rodgers, the property master on the show. Rodgers shows off some of the fake body parts, foam weapons and other props he has provided for the series.

For fans of the show Haven, here is a nice little interview with Jason Shurko, the property master. The show actually contains a few wonderful little hand-made prop artifacts, which Shurko and his team produce in-house.

By now, many of you must have seen the video of “Tradinno”, a fire-breathing animatronic dragon that holds the record as the world’s largest walking robot. He was built for the German production of Drachenstich, which has been performed in the Bavarian town of Fürth im Wald for the past five hundred years. Check out the video below: